Monday, October 15, 2012

Tweakin' my router planer

Found I had to tweak my bigger router planer a bit more in order for it to work as well as I wanted it to work. The slabs I’m doing right now were too long for the regular planer, so had to get out the really long rails once again.

Problem with the setup I had already used was the sled didn't ride the rails as nice or as easy as I’d hoped they would, even with using some wheels/casters as guides. Got some enclosed ball bearings for Christmas and decided to give those a try.

Had to add a spacer to accommodate the bearings so they’d ride on the inside of the rail. One obstacle out of the way, a couple more to go.

The next thing I decided to change was the fact nothing was really holding the rails in place except their own weight. Made for some pretty wishy washy planing. So decided to use the existing pipe stiles to get an even width on the rails.

Once all four of the pipe stiles were inserted and the rails were placed up alongside them, the width was even steven all the way along the 16’ length of the rails. But the pipe stiles stood proud of the rails by about 4 or 5 inches which wouldn't allow the sled to pass beyond their location. Next step was to either go buy shorter pipe stiles or figure out something else. Chose the latter. Took some big eye bolts and opened the eye to accommodate a 1/2” pipe. Put it into the side of the table, and dropped the pipe stile down into the opening so the “stub” held the rail from moving in toward the other rail.

Sorry the image is way fuzzy. Gettin’ so excited to use this thing, my hand musta moved as I snapped the picture. I’ll try to get another one for the next blog post to give a better idea of what I’m talking about.

Anyway, this last tweak worked great! Kept the rails from moving any at all, and the width between rails remained very constant. Ball bearings helped immensely, but need to make one that runs on top of the rails, too.

Couple more minor modifications, and it should be where I need it to be.